Parameters
|
Parameter |
Specification |
|
Pin Count |
2 positions |
|
Current Rating |
90A continuous, 180A peak |
|
Voltage Rating |
500V DC |
|
Operating Temperature |
-20°C to +120°C |
|
Contact Material |
Brass with gold plating |
|
Housing Material |
PA66 or high-temp nylon (UL94V-0) |
|
Wire Size |
8-12 AWG recommended |
|
Termination |
Solder cup |
Note: Special versions include XT90S with anti-spark feature and XT90H with high-temperature housing.
Product Selling Points
1. Ultra-High Current Rating for Heavy-Duty Power Systems
Rated for 90A continuous and 180A peak - designed for high-power connections in battery packs, energy storage systems, electric vehicles, industrial machinery, and power distribution units. Delivers robust power transmission without overheating or performance degradation.
2. Low Contact Resistance for Maximum Power Efficiency
Premium brass contacts with gold plating ensure excellent conductivity and corrosion resistance. The optimized contact design minimizes power loss and heat generation during high-current operation - maximizing system efficiency and reliability.
3. High-Temperature Housing for Demanding Environments
Operating temperature range from -20°C to +120°C ensures consistent performance in extreme conditions. Housing available in PA66 or high-temperature nylon with UL94V-0 flame rating - providing excellent thermal stability and fire safety for mission-critical power applications.
4. Heavy-Gauge Wire Support with Solder Cup Termination
Supports 8-12 AWG heavy-gauge wire for high-current carrying capacity. Solder cup termination provides secure, reliable connections for custom cable assemblies - ideal for battery interconnects, power inverters, and high-performance electrical systems.
Customization Options
- Connector Gender: Male (plug) or female (receptacle) versions
- Specialized Variants: XT90S (anti-spark), XT90H (high-temp), XT90E (with mounting ears)
- Contact Plating: Standard gold flash, selective gold, or silver plating
- Housing Color: Yellow (standard), black, or custom colors
- Wire Gauge: Designed for 8-12 AWG, custom cable assemblies available
- Cable Assemblies: Pre-assembled extension cables, Y-harnesses, battery pigtails
- Packaging: Bulk bags, paired male-female sets, or custom packaging

Applications
Heavy-Duty Power Connectivity for High-Performance Systems
- Electric Vehicles & E-Mobility: Used in e-bikes, e-scooters, electric skateboards, and small EVs for battery-to-controller connections, handling high-torque motor power requirements in compact personal mobility devices.
- Industrial Drones & UAVs: Deployed in heavy-lift drones, aerial photography platforms, and industrial UAVs requiring reliable power connections for sustained high current draw during payload operations.
- High-Performance RC Vehicles: Used in large-scale RC cars, trucks, boats, and airplanes where 1/5th scale models demand current handling beyond XT60 capabilities.
- Energy Storage & Battery Banks: Integrated into solar power systems, portable power stations, and DIY battery banks for series/parallel connections between high-capacity cells.
- Industrial Automation & Machinery: Deployed in industrial robots, AGVs, and heavy automation equipment requiring high-current power distribution with vibration-resistant connections.
- E-Bike Conversion Kits: Standard connector for e-bike battery packs and controller interfaces, providing secure, weather-resistant connections that withstand road vibration.
- Renewable Energy Systems: Used in small-scale wind turbines, solar charge controllers, and off-grid power systems requiring reliable high-current DC connections.
- High-Power LED Lighting: Deployed in commercial LED lighting and architectural projects requiring disconnectable high-current power feeds.

Star Reviews From Customers
1.Dave, e-bike builder in Oregon
"Upgraded from XT60 to XT90 on my 72V e-bike build. The 8AWG wire fits perfectly and the connectors barely get warm even at 80A continuous up steep hills. The anti-spark XT90S version is worth the extra couple bucks-no more scary sparks when connecting the battery. Only downside is they're chunky, but that's the price of handling real power."
2.Miguel, drone services in Spain
"We run heavy-lift drones for agricultural spraying. These XT90s handle 100A peaks all day long. Had some cheap knockoffs before that melted mid-flight-switched to genuine ones and zero issues since. The locking tab gives a solid click so you know it's seated right."
3.Yuki, industrial robotics engineer in Japan
"Using XT90s in our AGV battery packs. The 500-cycle rating is conservative-we've got some that have been mated daily for two years and still feel tight. The mounting ear version is great for panel-mount applications. Only complaint is the yellow color stands out too much in our black enclosures."
4.Wei, battery pack assembler in Shenzhen
"We build custom battery packs for industrial clients. The XT90 is our standard output connector for anything over 60A. Quality control is consistent-contact resistance always measures under 0.5mΩ. The bag packaging could be better though, sometimes terminals get bent in shipping."
FAQ
Q1: DO YOU HAVE A CATALOGUE? CAN YOU SEND ME YOUR PRODUCT CATA-LOGUE SO THAT I CAN CHOOSE SOME PRODUCTS WHICH I NEED?
A1: Yes,you contact us online or send an Email and let us know what kinds of products such as type C connectors, DVI connectors, box header, RJ45etc you need so that we can send them to you respectively.
Q2: CAN YOU BUILD THEM FOR ME IF I CAN'T FIND THE PRODUCT ON YOUR CAT-ALOGUE OR STORE ON WEBSTE?
A2: Our catalogue shows most of our products but not all, please let us know what you want or provide your drawing or product information to us no matter what customization for product, packing or logo, we can offer ODM service.
Q3: CAN YOU PROVIDE SAMPLES FOR FREE?
A3: Usually we can provide a few of samples to you for free if we have some in stock but you need to pay express fee.
Q4: WHAT ABOUT YOUR DELIVERY TIME?
A4: 1-3day for products in stock, 3-20 days for connectors, 7-30 days for cable assembly,large quantity and customized products need to be negotiated.
Company Profile
Production Lines And Inspection Equipments

Our Certificates

Payment Method
- Payment method: Credit card or T/T (optional for large amounts). Western Union PayPal
- T/T payment generally supports 100% advance payment.
- Lead time: Normally in 5-10 working days after payment received.
- Sample policy: Samples are always available for each model for standard products.
- Samples can be ready in 3-5 working days once payment received.
- Shipping port: Shenzhen, China.

Logistics/packaging

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