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Waterproof Vehicle Electrical Connectors
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Waterproof Vehicle Electrical Connectors

Waterproof Vehicle Electrical Connectors

Waterproof Vehicle Electrical Connectors are rugged, sealed interconnection solutions designed for automotive, marine, and heavy equipment applications where exposure to moisture, dust, vibration, and temperature extremes is unavoidable. Featuring integrated seals, gaskets, and locking mechanisms, these connectors provide IP67, IP68, or IP69K-rated protection against water ingress, making them essential for under-hood, exterior lighting, trailer, and off-road vehicle applications. and custom molded designs, these connectors offer reliable power and signal transmission for the demanding conditions vehicles encounter daily.

Parameters

 

Parameter

Specification

Contact Configurations

2 to 30 pins ( or custom)

Current Rating

5A to 40A per contact (depending on series)

Voltage Rating

12V to 48V DC (automotive), up to 600V (EV applications)

Contact Resistance

≤5-15 mΩ

Insulation Resistance

≥100 MΩ

IP Rating

IP67, IP68,etc

Contact Material

Copper alloy with tin or gold plating

Housing Material

PA66, PBT, or glass-filled nylon (UL94V-0)

Locking Mechanism

Integrated latch, screw-lock, or bayonet

Wire Gauge

28 AWG to 8 AWG

Note: Custom pin counts and plating options available.

 

Customization Options

 

  • Connector Series: Deutsch DT (heavy-duty), DTM (compact), DTP (high-current); Metri-Pack 150/280; Sumitomo; TE SuperSeal; custom molds
  • Contact Configurations: 2, 3, 4, 6, 8, 10, 12, 16, 20, 30 pins
  • Wire Gauges: 8 AWG to 28 AWG, depending on current requirements
  • Wire Lengths: Custom from 5cm to 10m
  • Wire Colors: Standard automotive colors or custom coding
  • Sealing Options: Wire seals, cavity plugs, gaskets, O-rings
  • Housing Colors: Black (standard), gray, natural, or custom colors
  • Termination: Crimp, solder, or pre-assembled pigtails
  • Locking: Integrated latch, secondary lock, screw-lock
  • Packaging: Bulk bags, individual poly bags, or custom labeling

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Applications

 

Reliable Sealed Connections for Vehicle Systems

  • Under-Hood & Engine Compartments: Used in engine control units (ECU), sensors, fuel systems, ignition systems, and emissions controls where exposure to heat, oil, and moisture is constant.
  • Exterior Lighting & Trailer Connections: Deployed in headlights, taillights, turn signals, and trailer harnesses requiring weatherproof connections that withstand road spray and submersion.
  • Electric Vehicle (EV) & Hybrid Systems: Used in battery packs, charging ports, motor controllers, and high-voltage distribution systems requiring robust, sealed connections for safety and reliability.
  • Marine & Boat Applications: Integrated into navigation systems, bilge pumps, fish finders, and deck lighting where saltwater exposure demands corrosion-resistant, waterproof connectors.
  • Heavy Equipment & Off-Road Vehicles: Used in construction machinery, agricultural equipment, and mining vehicles where dust, mud, and vibration are constant challenges.
  • Commercial Trucks & Fleet Vehicles: Deployed in telematics systems, refrigeration units, lift gates, and auxiliary power systems requiring durable, sealed connections.
  • Motorcycle & Powers ports: Used in handlebar controls, lighting, ignition systems, and accessory power where exposure to rain and road spray is unavoidable.
  • Recreational Vehicles & Trailers: Integrated into RV electrical systems, trailer brakes, and towing connections requiring weather-resistant interfaces.

 

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Our Advantages

 

1)Experienced in interface connectors and cable assemblies, we can offer a wide range of standard production capabilities such as stamping, injection molding, prototype, connectors and cable assemblies, customized connectors and cable assemblies, and custom retail packaging.


2)Advancing interconnect technology. Our team can offer a world-class interconnect experience from initial consultation to final delivery to meet solutions for our customer's interconnect challenge, our personalized design and engineering package include CAD drawings, 3D models, prototypes and testing samples.


3)Building connections worldwide. We can provide a wide range of interconnect solutions in order to meet the needs of customers in many different types of markets,some of the most popular markets such as:high-end consumer electronics, data storage, set-top box, medical, home security,industrial, audio/video, desktop and mobile computer units.


4)High quality products and competitive pricing.


5)Exceeding expectations. our Quality Policy is Quality First, Customer First.

 

Star Reviews From Customers

 

1.Dave, heavy equipment mechanic in Texas
"Deutsch DT connectors are the standard for a reason. Used them on excavators, dozers, all the heavy stuff. The silicone seals keep mud and water out even when machines are working in pits. The locking latch is solid-never had one come loose. Worth every penny."


2.Mike, automotive engineer in Michigan
"We use Metri-Pack 150 for under-hood sensors. The wire seals do their job-no corrosion after 100,000 miles of testing. The compact size fits tight engine bays. Good quality, consistent across batches."


3.Lisa, RV technician in Canada
"RV electrical systems take a beating on the road. These waterproof connectors on slide-outs and lighting have eliminated callbacks. The screw-lock version is great for battery connections. Good quality for the price."


4.Raj, truck fleet manager in India
"Monsoon season used to kill our electrical systems. Switched to these sealed connectors on trucks. No more water ingress problems. The 4-pin version for tail lights, 2-pin for sensors. Worth the upgrade."


5.Yuki, motorcycle builder in Japan
"Cafe racer builds need compact but weatherproof connectors. These DTM series are perfect-small enough to hide but sealed against rain. The black housing blends in. Good connectors for custom builds."

 

FAQ

 

Q1: DO YOU HAVE A CATALOGUE? CAN YOU SEND ME YOUR PRODUCT CATA-LOGUE SO THAT I CAN CHOOSE SOME PRODUCTS WHICH I NEED?

A1: Yes,you contact us online or send an Email and let us know what kinds of products such as type C connectors, DVI connectors, box header, RJ45etc you need so that we can send them to you respectively.

Q2: CAN YOU BUILD THEM FOR ME IF I CAN'T FIND THE PRODUCT ON YOUR CAT-ALOGUE OR STORE ON WEBSTE?

A2: Our catalogue shows most of our products but not all, please let us know what you want or provide your drawing or product information to us no matter what customization for product, packing or logo, we can offer ODM service.

Q3: CAN YOU PROVIDE SAMPLES FOR FREE?

A3: Usually we can provide a few of samples to you for free if we have some in stock but you need to pay express fee.

Q4: WHAT ABOUT YOUR DELIVERY TIME?

A4: 1-3day for products in stock, 3-20 days for connectors, 7-30 days for cable assembly,large quantity and customized products need to be negotiated.

Q5:HOW TO SHIP TO ME ?

A5:We can ship products to you by Express such as SF,DHL,FedEx,UPS, or what you ap-pointed.

Q6:WHAT KIND OF PAYMENT DO YOU ACCEPT?

A6:T/T(Wire transfer), Western Union and Paypal are OK.

Q7:HOW CAN I TRUST YOUR QUALITY?

A7:We conduct incoming quality inspection for each lot for all raw materials base on mate-rial characteristics and ROHS compliant, and in-process quality control such as FAl,prototype inspection and 100% product inspection prior to shipment.

 

Company Profile

 

 

Production Lines And Inspection Equipments

 

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Our Certificates

 

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Payment Method

 

  • Payment method: Credit card or T/T (optional for large amounts). Western Union PayPal
  • T/T payment generally supports 100% advance payment.
  • Lead time: Normally in 5-10 working days after payment received.
  • Sample policy: Samples are always available for each model for standard products.
  • Samples can be ready in 3-5 working days once payment received.
  • Shipping port: Shenzhen, China.

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Logistics/packaging

 

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